Tuesday, December 3, 2024

Bharat Dynamics Limited: Poised To Shape The Future Of India’s Defence Manufacturing

By Kamal Shah

Commodore A Madhavarao (Retd), CMD of BDL

“Poised to expand its global footprint, BDL aims to capitalize on its reputation for reliability and excellence. By forging strategic alliances and venturing into new territories, BDL seeks to position itself as a global leader in the defence industry.”

                                                              Cmde A Madhavarao (Retd), CMD, BDL

Bharat Dynamics Limited (BDL), a premier Government of India Enterprise under the Ministry of Defence, was established in 1970 in Hyderabad, India, with the initial mission to manufacture Anti-Tank Guided Missiles for the Indian Army. In its early years, BDL collaborated with foreign Original Equipment Manufacturers (OEMs) to supply various missiles and allied equipment for the Indian Armed Forces.

The Integrated Guided Missile Development Programme, launched by the Government of India in the 1980s, created vast opportunities for BDL. Identified as the Prime Production Agency, BDL worked closely with DRDO to assimilate advanced manufacturing and program management technologies. This transition allowed BDL to evolve from a missile manufacturer to a comprehensive Weapon System Integrator, providing complete solutions for the Indian Armed Forces.

Today, BDL is a multi-product, multi-location enterprise catering to the needs of the Indian Army, Navy, and Air Force. BDL offers a range of products, including Surface-to-Air Missiles, Air-to-Air Missiles, Air-to-Surface Weapons, Launchers, Test Equipment, Underwater Weapons, Counter Measure Systems, and Anti-Tank Guided Missiles. The company also provides Product Life Cycle Support and refurbishment services for vintage missiles and is increasingly focusing on AI-based products by harnessing future-generation technologies.

BDL is exploring new areas such as drone-delivered payloads, including bombs and missiles, and mines. The company is also pursuing partnerships with foreign OEMs for new weapons and potential Transfer of Technology (ToT), in addition to DRDO programs.

“In its quest for broader horizons, BDL aims to maximize its geostrategic reach by expanding its export footprint and promoting indigenization. Through strategic partnerships, BDL seeks to fortify defence ties with friendly foreign nations worldwide, thereby bolstering India’s credibility as a dependable defence manufacturer.”

                                                                                   Cmde A Madhavarao (Retd), CMD, BDL

With over five decades of manufacturing experience, BDL has entered the international market, offering products like the Akash Weapon System (Surface-to-Air Missile), Astra Weapon System (Air-to-Air Missile), Smart Anti-Airfield Weapon, Helina (Air-to-Surface Weapon), Light and Heavy Weight Torpedoes, Counter Measures Dispensing Systems, and Anti-Tank Guided Missiles like Nag, Konkurs-M, and Milan-2T. BDL has already exported Light Weight Torpedoes and is receiving interest from several countries for other products.

BDL operates manufacturing facilities in Hyderabad, Bhanur, Ibrahimpatnam (all in Telangana), and Visakhapatnam (Andhra Pradesh). To meet the growing demands of the Indian Armed Forces and friendly foreign nations, BDL is setting up two new units in Amravati (Maharashtra) and Jhansi (Uttar Pradesh).

“Remaining steadfast in its commitment to customer-centricity, BDL anticipates and addresses the future requirements of defence forces worldwide. By staying abreast of emerging trends and market insights, BDL proactively innovates and tailors its offerings to meet evolving customer needs.”

                                                                               Cmde A Madhavarao (Retd), CMD, BDL

BDL continually upgrades its manufacturing technologies and processes, incorporating state-of-the-art methods, including Industry 4.0 and robotics-operated workshops. The company maintains the highest quality standards through best QA practices like AS 9100 and Zero Defect. These efforts have reduced production costs, improved productivity, modernized management systems, and reduced dependence on imported technology.

As part of its initiatives towards self-reliance in the defense sector, BDL has set up a warhead manufacturing facility at its Bhanur Unit for current and future missile needs.

BDL has also established an integrated Radio Frequency (RF) Seeker Facility at its Kanchanbagh Unit for the production and testing of RF seekers, a critical and technology-intensive subsystem for target tracking in future missiles. This indigenous capability is a significant step towards ‘Atmanirbharta’ (self-reliance) and has positioned BDL among a select few global companies with this expertise. Recently, BDL handed over the first RF Seeker of the Akash – Next Generation Weapon System to DRDO.

The state-of-the-art Central Storage facility at BDL Visakhapatnam features modern storage systems like the Vertical Carousel System, Mechanical Compactor, and Motorized Compactor, catering to the unit’s entire storage needs with real-time transaction and inventory monitoring capabilities.

“Recognizing the significance of obsolescence management, BDL provides comprehensive life cycle support for its products. Through proactive maintenance and upgrades, BDL ensures the longevity and effectiveness of its defence systems, thereby safeguarding national security interests.”

                                                                                   Cmde A Madhavarao (Retd), CMD, BDL

BDL has developed a strong in-house R&D Division focused on Design & Engineering activities, resulting in significant achievements in indigenization and value-added products. Efforts of in-house R & D Division have resulted in products like the Fagot Launcher Adapted for Milan Equipment (FLAME), Konkurs Missile Test Equipment, Konkurs Launcher Test Equipment, Counter Measure Dispensing System, Amogha (the third-generation ATGM), and AI-enabled Counter Measure Dispensing System.

In response to modern-age warfare, BDL is leveraging emerging technologies to develop advanced weapons for the armed forces. Recently, BDL signed a MoU with T-Hub to exploit indigenous deep tech capability towards making futuristic weapon systems. Emphasis is placed on automating manufacturing facilities, indigenizing critical items, and equipping human resources with advanced skills to effectively harness emerging technologies.

BDL is committed to indigenization to achieve self-reliance in manufacturing and offer competitively priced products. The company has successfully indigenized several items in foreign collaboration programs, achieving an average indigenization percentage between 80 to 90 percent.

The Government of India’s policy of ‘Ease of Doing Business’ has opened opportunities for BDL to explore tie-ups with foreign OEMs for ToT. This aligns with BDL’s goal of self-reliance in developing cutting-edge missile systems and becoming a partner in the global missile system supply chain.

With a robust order book, anticipated orders, a wide product range, skilled manpower, state-of-the-art facilities, a focus on self-reliance, and export initiatives, BDL is well-positioned for steady growth powered by a strategic fusion of optimization, innovation, and global expansion. With an eye on leveraging its existing strengths while venturing into uncharted territories, BDL aims to redefine its stature in the defence sector, both domestically and internationally.

By remaining true to its core values while embracing change, BDL is poised to shape the future of India’s defence manufacturing.

“BDL is committed to fulfil the ‘Make in India’ initiative of the Government, ensuring maximum indigenous content in its products.”

                                                                          Cmde A Madhavarao (Retd), CMD, BDL

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